Recently, the Group's Transmission Shaft Company has systematically adjusted its product production lines, mainly for online production adjustments. Optimized the company's production structure, improved production efficiency, and strengthened the company's core competitiveness.
The first is to adjust the connection of the bell shell production line. After adjustment, gear hobbing, cleaning, intermediate frequency quenching, marking, tempering, and flaw detectors can be connected to production. Reduced the intermediate turnover link, shortening the production cycle from the original 3-4 days to the current 10 minutes; after the connection process is merged, the operator's labor intensity is reduced, and one person has multiple machines, and the production efficiency is greatly improved; Standard machine equipment to achieve product traceability management; full inspection of flaw detectors to ensure 100% inspection of products, reducing quality risks.
The second is to adjust the connection of the cylindrical shell production line. After the adjustment, the processes of hobbing, grooving, cleaning, intermediate frequency, marking, tempering, and flaw detection are realized in line. The procedures originally responsible for the three departments were integrated into one production line, the production cycle was shortened, the number of operators was reduced from eight to four, and the production efficiency was doubled. Added online marking function to achieve product traceability management and reduce quality risks. Increase the grouping process to achieve online grouping and improve product assembly accuracy.
The third is to adjust the connection of the shaft production line. After adjustment, gear hobbing, grooving, intermediate frequency, marking, and tempering are used to realize the production of wire. The processing technology of the shaft was changed, and the circlip groove at the mobile end was changed to be processed before hobbing. The grooving and car shape processes were combined to reduce one process, and the turnaround time and production efficiency were greatly improved after connection.
Through the adjustment, the Group's transmission shaft company not only doubled the production efficiency, but also greatly saved personnel costs and transportation costs, further ensuring the company's customers' product delivery and product quality.
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